Ziyong Enterprise provides one-stop solutions, covering the complete process of die-casting, electroplating, quality control, patterning, painting, sorting, packaging and export declaration, to create high-quality products and services for you.
The zinc alloy die-casting precision machining process is a process that forms zinc alloy materials through pressure casting and then manufactures high-quality parts through precision machining. The following are the main procedures and steps of zinc alloy die-casting precision machining:
1.Mould design and manufacturing
- Develop special die-casting molds according to product design requirements
- The mold needs to consider product structure, shrinkage, exhaust and flow channel design
- Use high-strength materials to make molds to ensure durability and precision.
2.Zinc alloy smelting
- The zinc alloy raw material is heated to the melting point to form liquid zinc
- Remove impurities and bubbles from the melt to ensure metal purity.
3.Die casting
- Die casting parameter setting and control Liquid zinc is quickly injected into the pre-heated mold. The liquid zinc is quickly cooled and solidified into the product shape in the mold.
- The mold is opened, the die casting is taken out, and the burrs are trimmed and related post-processing is performed.
4.Molding material processing
- Use post-processing equipment or other precision equipment for secondary processing, including: stamping, grooving, drilling, tapping, bottom turning, etc.
- Ensure that product dimensions and tolerances meet design specifications.
5.Quality inspection and testing
- Use measuring instruments (such as 2D measuring machines) to detect product dimensions and tolerances, measure surface quality and dimensional tolerances, and ensure that products meet design requirements.
6.Assembly and packaging
- Cleaning, packaging and shipping arrangements are carried out according to customer needs.
7.Maintenance and care
- Mold maintenance: Regularly maintain the die-casting mold to extend its service life
- Production process monitoring: control temperature, pressure and cooling rate to improve product consistency.
- Environmental protection: Properly handle waste generated during processing to achieve sustainable production.
- 6S Maintenance: Maintain the machine and surrounding environment every day, organize, tidy up, clean, sweep, groom and ensure safety.